The efficiency of evaporation and concentration Unit

1. Strengthen energy recycling

Recover the secondary steam generated during the evaporation process and preheat the material to be processed through the heat exchanger to reduce the external heat source consumption. At the same time, optimize the condensation system design to allow the secondary steam to fully condense and release heat, avoid heat loss in vain, and improve energy utilization. ​

2. Adjust parameters according to material characteristics

For high-viscosity materials, increase the stirring intensity or use forced circulation to prevent them from depositing and scaling on the heating surface and maintain stable heat transfer efficiency. For materials that are prone to foaming, reasonably add defoaming agents or improve the feeding method to reduce the heat transfer area occupied by foam and ensure effective evaporation space. ​

3. Optimize equipment structure design

Use high-efficiency heating elements, such as bellows or plate heat exchangers, to increase the heat transfer area and heat transfer coefficient. Scientifically plan the flow path of the liquid, shorten the ineffective residence time of the material in the equipment, reduce unnecessary energy consumption, and increase the effective evaporation per unit time. ​

4. Strengthen daily maintenance management

Clean the scale on the heating surface regularly, keep the heat transfer surface clean through chemical cleaning or mechanical descaling to avoid scale blocking heat transfer. Check the tightness of the equipment to prevent steam leakage, ensure the stability of the system pressure, and reduce energy loss caused by leakage. ​

5. Introduce intelligent control system

The sensors monitor the temperature, pressure, material concentration and other parameters in the equipment in real time, and automatically adjust the heating intensity, feeding speed and other operating indicators to keep the equipment in the best working state. At the same time, the operating mode is automatically adapted according to the changes in the material properties to avoid the lag in manual adjustment affecting the efficiency.

As a professional manufacturer of evaporation and concentration equipment, we have rich industry experience and master core energy-saving technologies. We can provide you with a full-process solution from selection to maintenance.